The Concept of Continuous Improvement by TQM
TQM is mainly concerned with continuous improvement in
all work, from high level strategic planning and decision-making, to detailed
execution of work elements on the shop floor. It stems from the belief that
mistakes can be avoided and defects can be prevented. It leads to continuously
improving results, in all aspects of work, as a result of continuously
improving capabilities, people, processes, and technology and machine
capabilities.
Continuous improvement must deal not only with
improving results, but more importantly with improving capabilities to produce
better results in the future. The five major areas of focus for capability
improvement are demand generation, supply generation, technology, operations
and people capability.
A central principle of TQM is that mistakes may be
made by people, but most of them are caused, or at least permitted, by faulty
systems and processes. This means that the root cause of such mistakes can be
identified and eliminated, and repetition can be prevented by changing the
process.
There are three major mechanisms of prevention:
- Preventing mistakes (defects) from occurring (Mistake - proofing or Poka-Yoke).
- Where mistakes can't be absolutely prevented, detecting them early to prevent them being passed down the value added chain (Inspection at source or by the next operation).
- Where mistakes recur, stopping production until the process can be corrected, to prevent the production of more defects. (Stop in time).
The basis for TQM implementation is the establishment of a quality management system which involves the organizational structure, responsibilities, procedures and processes. The most frequently used guidelines for quality management systems are the ISO 9000 international standards, which emphasize the establishment of a well- documented, standardized quality system. The role of the ISO 9000 standards within the TQM circle of continuous improvement is presented in the following figure.
Continuous improvement is a circular process that
links the diagnostic, planning, implementation and evaluation phases. Within
this circular process, the ISO 9000 standards are commonly applied in the
implementation phase. An ISO 9000 quality system also requires the
establishment of procedures that standardize the way an organization handles
the diagnostic and evaluation phases. However, the ISO 9000 standards do not
prescribe particular quality management techniques or quality-control methods.
Because it is a generic organizational standard, ISO 9000 does not define
quality or provide any specifications of products or processes. ISO 9000 certification
only assures that the organization has in place a well-operated quality system
that conforms to the ISO 9000 standards. Consequently, an organization may be
certified but still manufacture poor-quality products.